
Hwashi Auto Intermediate Bulk Container IBC Cage Automatic Welding Making Machine Making Line
Hwashi IBC Cage Frame Automatic Wel. This machine is designed as
reinforced gantry structure with the advantage of high rigidity and
stable running. The welding power is designed with medium frequency
inverter power supply system with the features of electricity and
energy saving.
The machine is equipped with 6 sets of welding head and 4 sets of
power supply systems. The welding current of each single point
could be adjusted independently in order to ensure the reliability
of welding spot.
Features:
1) Welding Efficiency: 50sec/pc
2) Welding Source: 4 sets MF DC Power Source
3) Feeder Platform Option: Single Layer or Double Layer
4) Unloading System Option: Manual Unloading or Automatic
Mechanical Arm Unloading
Production Capacity: 50sec/pc
Main weld Frame
Four sets of MF transformers are employed to regulate six sets of welding electrodes, ensuring optimal welding quality for each welding point. The bilateral piano-style welding technique expedites the welding process significantly. Each metallic grid mesh can be completed within one minute.
The design incorporates upper and lower air cylinders to guarantee a flat welding position. Additionally, the welding electrodes feature a screw design, enhancing durability with each use.
Six-Head IBC Frame Automatic Welding Machine
The welding power system is engineered with precision, featuring
four sets of advanced MF DC power sources. This sophisticated
design enables the simultaneous execution of welding at six
different spots, showcasing a remarkable capacity for multitasking.
Introducing a dual-layer fixture feeder enhances operational
efficiency – while one fixture is actively engaged in the welding
process, the other can seamlessly load materials, ensuring a
continuous and streamlined workflow.
Flat Tube Mesh and Firm Welding Qualit
The welding apparatus seamlessly transforms tubes into a
distinctive flat mesh configuration, ensuring welds of unparalleled
strength and robust quality. The welding process is efficiently
completed in approximately 60 seconds, underscoring both speed and
precision in the fabrication of each flat mesh.
Vertical Double Station IBC Frame Bending Machine
The IBC cage frame dual-station bending machine undergoes comprehensive processing to guarantee not only high precision in bending but also stable operations and remarkable efficiency.
Bend the Flat Mesh into Square Shape
The bending machine expertly transforms the flat mesh into a precisely squared frame. Achieving the bending process in approximately 20-25 seconds highlights the machine's efficiency and rapid production capability.
Bending Beam
CNC processed bending beam is used to ensure the bending angle.
Each mold on the bending beam can be adjusted upward and downward for about 3mm to increase bending range.
120 degree mold design made each bending angle more smooth.
Bending Frame
The machine frame boasts a robust rectangle design, featuring thicker steel columns and a door-shaped cover panel, ensuring exceptional firmness and stability.
Hydraulic Pressure Station
Specifically designed for bending pallet tank meshes, the IBC bending machine expertly shapes them into rectangular frames with precise dimensions of (1200±5mm)×(1000±5mm). This hydraulic-powered station guarantees optimal bending performance.
IBC Cage Frame Locking Machine
The IBC cage frame locking machine is meticulously crafted as a
cohesive unit, boasting exceptional precision in insertion, robust
locking strength, and a seamless blend of stability and efficiency
during operation.
Locking Efficiency and Quality
Adjustable Clinching Arm:
Tailored to different IBC metallic cage designs, the adjustable
clinching arm widens the machine's working range.
The hydraulic and pneumatic design of the clinching arm enhances
machine efficiency.
The clinching arm is also engineered for the automatic joining of
the two sides of the pipe.
Hydraulic Clinching Mold:
Featuring a hydraulic system, the clinching mold creates tight
clinching spots for the pipe, preventing the metallic cage from
cracking.
Hydraulic Pressure Station:
Equipped with an auto-sending device, the hydraulic pressure
station ensures a smooth and efficient production process for
metallic cages.
IBC Cage Frame Hole Making and Punching Machine
IBC cage frame hole making and punching machine is used to form the
hole on the frame, so the complete frame can be fixed on the base
frame.
Hole Making Efficiency and Quality
The hole making and punching machine is using hydraulic force. It
will takes about 25-30sec to complete the complete process.
a. Pressing heads with pressing mold
b. Hydraulic station
c. Punching head locating panel
Left-right, forward-backward adjustable loacing panel can make the
punching position in a wider using range.
IBC Cage Base Frame Welding Machine
The base frame welding machine design adopts horizontal structure
and 7 welding heads for completing the welding of base frame.The
operator only need to load and unload the product. The machine will
do the welding automatically.
Product Features:
1. The design adopts horizontal structure and 7 welding heads for
completing the welding of base frame. The operator only need to
load.
2. Welded pallet will be unload automatically. The machine will do
the welding automatically.
3. It adopts 3 sets of MF DC 250KVA power. The machine helps to
increase product quality and production rate, lower the production
cost.
4. Solve the problem of unstable welding quality caused by manual
work. Higher production rate and automation level.
Product Name | IBC frame production line | Style | single row /double row |
Max welding width | 1200mm | Max welding length | 4250mm |
Brand | Hwashi | Colour | blue/yelllow/custom |
Equipped Power | 350kVA/400kVA | Place of Product | Zhejiang Province,China |
Voltage | 3p 380V | Material | Galvanized Pipe |
Tickness of the pipe | 1-2mm | duty cylce | 20% |
Diameter of the pipe | 14-20mm | Frequency | 50HZ/60HZ |
pipe loading method | manual/2 labors | Cable size | ≥70mm3 |
working capacity | 350-450(480-550) pcs/8 hours | air pipe size | G1 |
labor demand | 2-3 labors | Water pipe size | G1 1/4 |
Product Features-Tank Sending System:
1. This system is suitable for factories that separate the blowing
machine workshop and the cage workshop.
2. The test tanks are transported by the conveyor to the cage
workshop. No human intervention required.
3.Tank Sending System
4.IBC Bended,Clinching and Punched Cage Placement Area
5.Welded Pallet Stocking Area
6.Auto Pallet Assemble Path
7.Pallet Welding
8.Rotating Cage and Pallet Assemble AreaSafe Passage
9.Pallet Plate Stocking Area/ Auto Feeding
GUANGDONG HWASHI TECHNOLOGY INC.
ABOUT US
Guangdong Hwashi Technology Inc. was established in 2001 whose registered capital is RMB 10.309 million.
Hwashi has two production bases in Huizhou, Guangdong Province and Gaoan, Jiangxi Province, covering
a total area of 50,000 square meters. Several branches were set up in Hong Kong, Shenzhen, Shanghai,
Wenzhou, etc. Hwashi is the leading company in welding industry in China and has been awarded the famous
brand for years. Hwashi welding machines are selling to more than 70 countries like areas in Russia, India,
Turkey, Chile, U.S. Saudi Arabia, Italy, Hungary, South Korea, Japan, etc. for providing the best welding machine
and automation solution to the top companies all over the world.
Hwashi company is a high-tech enterprise which is specialized in developing, manufacturing and selling
of standard resistance welding machine, customized automatic welding machine, and industrial robot, etc.
A professional and rich experienced technical team gathered in Hwashi. They insist in self-developing
and take the overseas advanced technology as reference and has obtained more than 70 national patents.
Except for the standard resistance welding machine, they also devote in developing all kinds of automatic
welding machine and production line. Lots of automatic welding production lines has been designed and
manufactured for famous companies in domestic and abroad successfully. Hwashi equipment has
been widely applied to manufacturing industries like cookware, automobile, motorcycle, hardware,
household appliances, low-voltage apparatus, elevator, compressor, etc. In terms of quality, Hwashi has
obtained ISO9001:2000 certificate of quality system, CCC and CE certificate. The main customers
include MIDEA Group, SUPOR Group, GREE Group, Shanghai Panasonic, DELIXI, BYD, MEYER Thailand,
BRG India, etc.
"Caring for our customers and providing earnest service" is the aim of Hwashi company. To meet what you
need is the goal Hwashi pursue. They are committed to become the top class welding solution expert in the
world and break through all kinds of welding difficulties to create real value for customers.
Professional Team
Over the years, Hwashi has cultivated a large number of talented, dedicated and innovative Hwashi people.
We have a professional team of experts with rich experience in electrical engineering, mechanical design and
welding technology.
FAQ:
Q1: what is the price of your machine?
Answer: our machines are customized for your requirements. If you
want to get the appropriate
price, please provide us the following information.
* The material and thickness of your product
* The minimum and maximum size of your product
* The welding position of your products
* The automation level that you want to achieve
* It would be better if you can provide us the detailed product
drawings so our engineer can come out with
the suitable technical proposal and price for you.
Q2: what is the warranty period of your machine?
Answer: our standard warranty period is one year after shipment. If
you want to extend the warranty period,
there will be extra cost.
Q3: what if my machine damaged doing the warranty period?
Answer: firstly, our engineer will help you to diagnose the problem
via online guidance. if any parts damaged
during the warranty period, we will send the parts to you for replacement free of charge. If you can not fix he
problem by replacement of the new parts, we will send engineer to
your factory to help fixing the machine.
Q4: what is the delivery time of your machine?
Answer: it depends on the complexity of your machine. Most of our
standard machine we got in stock, then
we can shape the machine with the seven days after receiving your payment. If you need the Customized
machine, normally it would take about 30-90 days to complete the
machine.
Q5: can we send the sample to you for welding test?
Answer: yes. You can send us the samples for welding test and we
will send you the pictures and videos
after the testing. If you need, we can also send the samples back to your country so you can check
the welding quality by yourself before ordering the machine.
Q6: can you provide us the machine drawings and technical proposal?
Answer: yes. After receiving your detailed requirement and product
drawings, our engineer will come out
with the suitable technical proposal with the basic machine concept drawings to you. Be size after you
placing the order we will send you the more detailed design drawings of the machine to you for confirmation.
Only after you confirming the drawings then we will start the
manufacturing process.
Q7: what’s your payment terms?
Answer: we can accept the following payment terms: T/T, L/C,
Western Union, Alibaba trade assurance.
(we prefer you to choose the Alibaba trade assurance order. If you are not satisfied with the machine that
you order, or we delay the shipping time, then you can apply the
complaint on alibaba.com. )
Q8: how can we install the machine?
Answer: for some simple machines we will provide you the english
operation manual, the operation video
and also we will provide you the online guidance and training to your engineer so you can set up the
machine easily. For some complicated machines, we will send engineer to your country to help installation
and training. But there will be extra cost for Engineer, including the salary, visa cost, round-trip ticket
cost, and accommodation fee will be covered by the buyer.