IBC Cage Frame PLC 400KVA Iron Tube Mesh Machine

Main Machine Introduction

• Tubular Net Welding Machine

Use two sets of fixtures for cycle welding and loading of material. Use servo motor to drive the feeder. Adopt 6 sets of MF DC power source, so you can weld six points at one time. After welding, the unloading mechanical arm will pick up the product and do stacking automatically.

• Net Bending Machine

• Vertical Double Station Bending Machine:

The equipment consists of a frame and four bending systems.The two groups on the left are identical.The two groups on the right are the same.The two groups on the left and the two on the right are symmetrically arranged.The three-axis hydraulic synchronous mechanism enables the bending module to move forward and backward, left and right, and up and down.The bending of the mesh is realized by rotating the bending mechanism with the push of the bending cylinder.First, bend the two sides of the frame and the two sides of the rear frame.Fold into a rectangular metal frame.

• Vertical Single Station Bending Machine:

The device consists of a rack and a set of bending systems.The three-axis hydraulic synchronous mechanism enables the bending module to move forward and backward, left and right, and up and down.The bending of the mesh is realized by rotating the bending mechanism with the push of the bending cylinder. Then the moving mechanism moves the mesh to the next bending position. Bend the first side, then move the second side to bend. Then move the third side and bend, and finally bend the fourth side. The efficiency is slower than double station machine.

• Frame Locking Machine

The device is composed of a frame and a hydraulic system, which makes the lock module move through a hydraulic synchronous mechanism. It only needs to manually place the frame on the positioning mechanism to automatically complete the lock action.

1. The equipment frame is processed as a whole to ensure high bending precision, stable operation and high efficiency. Every 15-20s can bend a frame.
2. Adopt special bending balance system to ensure diagonal dimension of frame.
3. The machine is controlled by human-machine interface +PLC programming control mode, with high degree of automation.
4. Manipulator can be configured to automatically load and unload materials to reduce personnel configuration.
5. Simply change the mold block, you can meet the needs of bending different pipes, and the mold is easy to change.
6. Servo hydraulic, with fast response, low inertia, high precision.
7. High degree of modularization of each part of the equipment, which can be configured to improve the degree of automation according to customer requirements.

• Automatic Base Welding Machine

The equipment adopts 4 sets of medium frequency power supply, through seven sets of welding mechanism to automatically complete the bottom frame welding, using manual feeding and loading, automatic positioning and automatic welding, high welding efficiency, the frame adopts vertical strengthening structure, to ensure the strength requirements of welding work.

1. The equipment frame is processed as a whole to ensure high bending precision, stable operation and high efficiency. Every 15-20s can bend a frame.
2. Adopt special bending balance system to ensure diagonal dimension of frame.
3. The machine is controlled by human-machine interface +PLC programming control mode, with high degree of automation.
4. Manipulator can be configured to automatically load and unload materials to reduce personnel configuration.
5. Simply change the mold block, you can meet the needs of bending different pipes, and the mold is easy to change.
6. Servo hydraulic, with fast response, low inertia, high precision.
7. High degree of modularization of each part of the equipment, which can be configured to improve the degree of automation according to customer requirements.

The design adopts horizontal structure and 7 welding heads for
completing the welding of base frame. The operator only need to load and unload the product. The machine will do the welding automatically. It adopts 3 sets of MF DC 160KVA power. The machine helps to increase
product quality and production rate, lower the production cost. Solve the
problem of unstable welding quality caused by manual work. Higher
production rate and automation level.

ABOUT US

Guangdong Hwashi Technology Inc. was established in 2001 whose registered capital is RMB 10.309 million.

Hwashi has two production bases in Huizhou, Guangdong Province and Gaoan, Jiangxi Province, covering

a total area of 50,000 square meters. Several branches were set up in Hong Kong, Shenzhen, Shanghai,

Wenzhou, etc. Hwashi is the leading company in welding industry in China and has been awarded the famous

brand for years. Hwashi welding machines are selling to more than 70 countries like areas in Russia, India,

Turkey, Chile, U.S. Saudi Arabia, Italy, Hungary, South Korea, Japan, etc. for providing the best welding machine

and automation solution to the top companies all over the world.

Hwashi company is a high-tech enterprise which is specialized in developing, manufacturing and selling

of standard resistance welding machine, customized automatic welding machine, and industrial robot, etc.

A professional and rich experienced technical team gathered in Hwashi. They insist in self-developing

and take the overseas advanced technology as reference and has obtained more than 70 national patents.

Except for the standard resistance welding machine, they also devote in developing all kinds of automatic

welding machine and production line. Lots of automatic welding production lines has been designed and

manufactured for famous companies in domestic and abroad successfully. Hwashi equipment has

been widely applied to manufacturing industries like cookware, automobile, motorcycle, hardware,

household appliances, low-voltage apparatus, elevator, compressor, etc. In terms of quality, Hwashi has

obtained ISO9001:2000 certificate of quality system, CCC and CE certificate. The main customers

include MIDEA Group, SUPOR Group, GREE Group, Shanghai Panasonic, DELIXI, BYD, MEYER Thailand,

BRG India, etc.

"Caring for our customers and providing earnest service" is the aim of Hwashi company. To meet what you

need is the goal Hwashi pursue. They are committed to become the top class welding solution expert in the

world and break through all kinds of welding difficulties to create real value for customers.

                                  Professional Team

Over the years, Hwashi has cultivated a large number of talented, dedicated and innovative Hwashi people.

We have a professional team of experts with rich experience in electrical engineering, mechanical design and

welding technology.

FAQ:

Q1: what is the price of your machine?
Answer: our machines are customized for your requirements. If you want to get the appropriate

price, please provide us the following information.
* The material and thickness of your product
* The minimum and maximum size of your product
* The welding position of your products
* The automation level that you want to achieve
* It would be better if you can provide us the detailed product drawings so our engineer can come out with

the suitable technical proposal and price for you.

Q2: what is the warranty period of your machine?
Answer: our standard warranty period is one year after shipment. If you want to extend the warranty period,

there will be extra cost.

Q3: what if my machine damaged doing the warranty period?
Answer: firstly, our engineer will help you to diagnose the problem via online guidance. if any parts damaged

during the warranty period, we will send the parts to you for replacement free of charge. If you can not fix he

problem by replacement of the new parts, we will send engineer to your factory to help fixing the machine.

Q4: what is the delivery time of your machine?
Answer: it depends on the complexity of your machine. Most of our standard machine we got in stock, then

we can shape the machine with the seven days after receiving your payment. If you need the Customized

machine, normally it would take about 30-90 days to complete the machine.

Q5: can we send the sample to you for welding test?
Answer: yes. You can send us the samples for welding test and we will send you the pictures and videos

after the testing. If you need, we can also send the samples back to your country so you can check

the welding quality by yourself before ordering the machine.

Q6: can you provide us the machine drawings and technical proposal?
Answer: yes. After receiving your detailed requirement and product drawings, our engineer will come out

with the suitable technical proposal with the basic machine concept drawings to you. Be size after you

placing the order we will send you the more detailed design drawings of the machine to you for confirmation.

Only after you confirming the drawings then we will start the manufacturing process.

Q7: what’s your payment terms?
Answer: we can accept the following payment terms: T/T, L/C, Western Union, Alibaba trade assurance.

(we prefer you to choose the Alibaba trade assurance order. If you are not satisfied with the machine that

you order, or we delay the shipping time, then you can apply the complaint on alibaba.com. )

Q8: how can we install the machine?
Answer: for some simple machines we will provide you the english operation manual, the operation video

and also we will provide you the online guidance and training to your engineer so you can set up the

machine easily. For some complicated machines, we will send engineer to your country to help installation

and training. But there will be extra cost for Engineer, including the salary, visa cost, round-trip ticket

cost, and accommodation fee will be covered by the buyer.