Automatic Robort Ultrasonic Welding Machine For Car Bottom Panel 30Khz

Robort Ultrasonic Welding Machine for Car Bottom Panel 30Khz Automatic Operation

Definition of Ultrasonic Welding:

The robot ultrasonic welding machine of car bottom panel is known as Robotic arm car bottom panel Plastic parts Ultrasonic riveting equipment, It is an automatic equipment that combines the robot with the ultrasonic system. The robot is equipped with ultrasonic welding head to riveted the plastic parts of the car's bottom panel, and make sure that the car bottom panel is installed and the ultrasonic welding document is strong.

The operating processes of robot ultrasonic welding machine of car bottom panel, put parts by hand, press the switch, the robot carries the ultrasonic welding head to weld one by one, the welding robot stops working, the worker removes the workpiece. The input cost of the robot is relatively high, but in the long run, such as welding products, as long as changing the tooling and ultrasonic welding head, is a trend in the future of automation.

Specifications:

Different Type of Welder

Gun type: in accordance with the shape design of human body engineering, ultrasonic start switch is located on the trigger, easy to grasp and use the welding operation, especially suitable for horizontal or vertical.

Cylinder type: for the appearance of design straight, ultrasonic start switch is located outside the cylinder, easy welding and hand carried, can also be installed between the on machine, welding operation for each direction.

Competitive Advantages:

1. application in riveting, forming and welding

2. light weight, easy to take, easy to operate (handheld)

3. Equipped with welding timer

4. Easily to set time welding

5. Equipped with an overload protection circuit( Voltage, current, phase, temperature, output)

6. FET power output

7. Automatic resonance

8. Maintain the amplitude function automatically

9. Starting: achieving maximum power with 105msec

Affecting Factors in Welding:

Ultrasonic automotive plastics as the condition of ultrasonic welding, the most important is the time to apply welding energy (vibration, welding time) length and pressure, of course, other conditions are also very important. Welding temperature ultrasonic welding material viscosity flow temperature. Otherwise the material will not melt.

Attention in Welding:

With the amplitude, the higher the amplitude, the higher the temperature rise. The pressure is applied to the molded article using a cylindrical gaze. General compressed air pressure is 0.1-0.Pa (pressure gauge), sometimes higher. But if the use of high pressure, it will hinder the cylindrical vibration.

The welding time varies depending on the material and the shape of the product. The welding time of some molded articles is only 0.2 seconds. Over time will cause excessive welding and produce a lot of flash and bubble, resulting in poor airtight, must pay attention. Cooling (holding) time For crystalline plastic, if the temperature below the melting point, the connection will be solidified, usually the pressure time is maintained between 0.1-0.2 seconds. AMMA plastic).

Different Applications of Ultrasonic Welding:

Ultrasonic welding: ultrasonic vibration with ultrasonic welding mould, the ultrasonic welding energy conduction to the plastic surface, resulting in local temperature, so that the plastic surface melting. Under the pressure of the ultrasonic hand, so to weld plastic, beautiful, strong effect.

Ultrasonic riveting: the nature of metal and plastic or two different plastic bonding together, can make use of ultrasonic riveting machine, so that the weldment hard brittle, beautiful, strong.

Applications In Automobile:

Ultrasonic Spot Welding is mainly used in automotive interior parts. Ultrasonic spot welding in sound-proof cotton of engine cover, trunk and wheel casing, and hallstand felt. Ultrasonic Riveting Welding can be used in automobile air-conditioning outlet welding, car rear view mirror, car door handles, hand car door and so on.

Automotive plastic parts are mostly welded in non-standard ultrasonic welding equipment, long multi-station design, with PCL program control and LCD operation, large automotive complex workpiece welding, including different directions of the welding surface, in multiple locations.

Robort Ultrasonic Welding Machine for Car Bottom Panel 30Khz Automatic Operation

Payment:

Tag: ultrasonic spot welder,sonic welding machine

FAQ:

1. What is ultrasonic puncture welding?

Ultrasonic puncture welding is only one kind of ultrasonic welding. It belongs to energy welding or destructive welding. It is widely used in auto industry.

2.How to use ultrasonic puncture welding technology?

It was decided by product material, best of same material, or a mixture of materials and other materials. It depends on whether the ultrasonic wave of two kinds material can be fused. You can send the material to try to test.

3.How to design ultrasonic puncture welding?

Usually it is up and down welding. The characteristics of puncture welding, there will certainly be a scar on one side, the other side may not be seen. Many customers are concerned about material issues and also they care about how to design. There are some differences in the products of different ultrasonic puncture welding.

4.What is ultrasonic puncture welding of car door panel welding?

The auto door panel welding machine is also called the auto door panel interior trim panel welding machine. It uses the ultrasonic puncture welding technology to weld the two door panels together. The equipment is designed to be symmetrical piece welding machine. It adopts PLC control parameters, semi-automatic production is realized.

5.The characteristics of auto door panel interior trim panel multihead ultrasonic welding machine

a.Safety device for starting and emergency stop button, safety grating and honey alarm safety device.

b. The equipment can also weld left and right symmetry of the car door panel trim interior parts.

c. The bottom mold adopts pneumatic pressing device, which makes the document more secure.

d. Adopt PLC controller to control welding time and curing time.

e. Equipped with pneumatic sliding rail device, the product will slide in automatically and then slip out automatically after welding.

f. With 28K welding head, a separate ultrasonic welding gun is set at each solder point, which is controlled by two ultrasonic electrical box systems.

Hangzhou Altrasonic Technology Co., Ltd

Located in Hangzhou, China, was found in 2010. Altrasonic has many years' experiences in the business of industrial ultrasonic components and ultrasonic devices in China. We use this experience and experise to provide only the best ultrasonic devices and components based on the competitive price.

Altrasonic equipment focused on the r&d of high power ultrasound applications, Altrasonic has absolute leading 
core technology, the most stable and mature manufacturing technology, rich experience, can provide direct 
ultrasonic application scheme demonstrate, structure design, system configuration and related parts production.

Altrasonic equipment cooperated with the key graphene manufacturers, applied the ultrasound equipment in 
graphene preparation process of industrialization firstly, and make the ultrasonic be a good supporting to the large-scale preparation of the high quality and low cost graphene materials. 

Our company mission:Ultrasonic Technology makes life easier.

WHY CHOOSE ALTRASONIC ?

• OVERSEA SERVICE TEAM. We now have agents in India, Austrilia, Indonesia, Singapore, Türkiye, Malaysia,  Germany, and other country still being discussing.

• Innovation. Altrasonic R&D and marketing staffs to constantly explore new applications in the field of ultrasound,  and the importance of team spirit of cooperation.

• Half the price, double the value. Every product reach you have been test in our company three times, and with  72 hours continous working, to confirm it is well before you get it. Also we always learn from foreign company, to 
 upgrade our products.

• Good components. Ceramic mainly imported from German, and using the superior quality aluminum, titanium raw materials.

• Individual Customize. We can customize products according to your requirements, Also supply OEM service. 

 Customize ultrasonic solution for different applications.