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Ronniewell Offshore Monopile Wind Tower Production Line
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Brand Name:Ronniewell
Model Number:HGKZ-1000
Certification:CE,ISO
Price:Please confirm with us
Payment Terms:30% down payment by TT, 70% balance before shipment
Supply Ability:20 set/month
Delivery Time:40days
Company Data
Verified Supplier
Contact Person
LUO WEN HUI
Business Type:
Manufacturer Distributor/Wholesaler Agent Importer Exporter Trading Company Seller Other
Officials:
No.28,Xieda Road, Yangshan town, Huishan disttict, Wuxi city
Quality:
Quality Certifitation Available
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Product Details
Company Profile
Product Details
Offshore Monopile Welding Turning Roller 1000t Fit Up Rotator Steel Wheel Transverse Bogie
Product description:
- The fit up rotator mainly used for offshore wind tower, foundation,
monopile fit up welding.
- Two hydraulic driven roller adjust the job position independently
by lift up / down the roller. So it could adjust the tower
displacement on vertical,horizontal or even inclined direction,so
as to make the tower sections fit up.
- Fit up rotator usually is co working with moveable welding rotator
composed as growing line for vessel growing.
It is the optimal equipment to increase production
efficiency,insure production quality & decrease labor working
intensity.
Technical parameter:
| Machine specification | |
| Model | 1.2 idler unit (Hydraulic lift up + fit-up function). 2.Material : steel. |
| Max. Loading capacity (1 idler unit) | 500,000KG |
| Workpiece dia. range | ø3,000~ø10,000mm. |
| Roller type | 1.Steel roller. 2.Diameter 800mm,width 450~800mm. |
| Rotator design length | Max. 7500mm |
| Rotator design width | Max. 4000mm(Contains the width of the moving wheels) |
| Roller center distance | 2100~4500mm |
| The distance between ground and rotator center | 1,850mm ( Return to zero point.) |
| Roller center moving distance and adjustment method | 1.The idler roller seat is fixed by bolts. 2.Adjust the center distance of the roller with bolt holes. 3.Roller seat moving distance is 150mm. |
| Rotator walking method | 1. One unit of rotator is electric walking and the other one is unpowered walking. 2. When the roller bed is walking, the maximum load is 1000 tons. 3. A group of rotator can move on the track at full load. 4. Electric walking speed is 230mm ~2300 mm/min |
| Rail specification | JRS·JIS 73 Kg |
| Rail inner span and design requirements | 1.The design standard is 3400mm, but a mechanism that can be converted to 2440 mm is required. 2.Create a manual with the corresponding table of workpiece size, roller center distance and rotator load. |
| Group pair lifting drive | Hydraulic. |
| Roller lifting and declining stroke | Lifting : 150mm or more Declining: 50mm or more. |
| Hydraulic station | 1.Independent hydraulic station for each rotator. 2.Each hydraulic cylinder is equipped with an independent oil pressure gauge, and there is a comparison table of pressure-convertible load, which is recorded in the manual. |
| Rotator control function | 1.Low voltage (24V) wired (30M)/wireless remote control (100M). 2.Control cable length 30m, and must be provided a set control cable for spare parts. 3.The grounding of the electrical components of the control box must meet the electrical code requirements. 4.Cylinder lifting stroke and walking control. 5.Stop & E-stop button and synchronized function. 6.The remote control must have the above functions. 7.If the wireless remote control is damaged, it can use the wired control to operate. 8.Each hydraulic cylinder can operate independently and with linkage capability |
| Power cable | 1.Voltage 380V/3Ph/60HZ±10%. 2.Cable rack + cable take-up device + 30m flexible cable. 3.European socket (400*4P/63A(3P+E). |
| Cable specification | 1.Flexible cable. 2.Mobile Rubber Cable 600V 2PNCT (EPRN) Insulated Neoprene Cabtye Cover 14mm x 4C. |
| Electronic control part | 1.Hydraulic station and power control box need to be protected. (windproof, dustproof, waterproof). 2.Electronic control box and elements can be fast disassembled. 3.The electronic control box and components need to adapt to the subtropical & island-type climate. 4.Perfect protection circuit (windproof, dustproof, waterproof). |
| Electronic components brand | Schneider |
| Connector brand | Wieland 16pin/24pin. (Explosion-proof ) |
| Transmission & gap protection | Windproof, dustproof, waterproof. |
| Rotator weight and lifting method | 1.The weight of the rotator must be clearly marked on the drawing and sprayed on the rotator. 2.The rotator needs to provide and set the ideal lifting position and method and mark it on the drawing |
| Rotator stabilization and anti-roll device | 1.Set holding track device, the design drawings must be provided and recorded in the manual. 2.A stable device in contact with the ground is required at the periphery of the rotator. 3.When the rotator is fully loaded and not moving, the rotator can be stabilized. |
| Linkage between rotator and welder | If necessary, rotator manufacturer should open the roller bed system and cooperate with the welding manufacturer to integrate system. |
| Protective | Need to set up a variety of protection devices, such as ELCB, Electrical fuse, and so on. |
| Maintenance spares | 1.Must be used international label. |
| Paint requirements | 1.All metal surfaces must be sandblasted and painted to SSPC-Sa2.5. 2.Zinc primer coat 1 layer (75 μm / 1 layer) and finish coat 2 layer(250 μm / 2 layer). 3.Paint color: Green - RAL6011. |
Feature:
- The fit up weld rotator is composed by two sets of roller mechanism
installed on the same rotator base.Each roller mechanism has steel
wheel roller.
- Roller base is made of welded plate,with feature of high strength
to make sure no deformation in long period using span.
- Rotator base & boring is integrated process,so as to guarantee
the roller rotating precision.
- Roller surface is steel wheel for heavy duty type work piece.
- The completed structure is processed by temper destressing.It will be pre-treatment before painting, one layer of zinc rich primer,two layer of polyurethane finish.
Points you may concern:
Customization - Can your machine or other products be customized?
Ronniewell: Sure. As a professional manufacturer, we have our own
engineer team, who is good at design, develop & build special
solution catering for your individual requirement.
Transportation-What about the transportation?
Ronniewell: Seaway is the most common transportation way for
oversea trading. Depends on your location, combined transport by
rail and sea is also an option. Certainly railway transportation is
also acceptable if it is the most suitable approach.
After sale service - What about the after-sale service?
Ronniewell: We provide 12month guaranty period for the whole
machine quality. During this time, any issue proved because of the
machine flaw itself,we would take the whole responsibility of it.
Except of the guaranty period,technical advisory support is
available freely covering the whole using life of the machine.
Engineer service on user premises is also available for necessary.
Company Profile
WUXI RONNIEWELL MACHINERY EQUIPMENT CO.,LTD
Ronniewell established since 2007 .We have built our expertise through years of experience. This enables us to produce equipment suitable for almost the entire spectrum of industrial welding and cutting needs.
Ronniewell's range of activities includes consultation, design, manufacture, install and provision of services mainly to Oil & Gas Installations, Constructors and Heavy Engineering and Steel Structure Fabricators.
Comprehensive range for sale:
- CNC flame/plasma cutting machine;
- Welding Rotators, Welding Turning Rolls;
- Welding Positioners & Welding Head and tail stocks;
- Welding Column & Boom Manipulators;
- Horizontal turntables;
- Welding Fit Up rotator & Growing Lines;
- Specialist handling welding rotators & welding positioners for Riser Lines, Pipe Shops, Pile Racks, Double Jointing, and Wind tower Production solutions.
- H-beam production lines;
- Edge milling machine.
Our vision is based on a long term strategy. This means that we are increasing our design and production capacity and we are strengthening our sales and after sales team to be able to serve you in the best possible way.
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